{"id":10833,"date":"2026-08-14T14:57:25","date_gmt":"2026-08-14T14:57:25","guid":{"rendered":"https:\/\/endoline-automation.com\/surdurulebilir-patates-paketlemede-verimliligin-otomatiklestirilmesi\/"},"modified":"2026-08-19T13:41:54","modified_gmt":"2026-08-19T13:41:54","slug":"surdurulebilir-patates-paketlemede-verimliligin-otomatiklestirilmesi","status":"publish","type":"post","link":"https:\/\/endoline-automation.com\/tr\/surdurulebilir-patates-paketlemede-verimliligin-otomatiklestirilmesi\/","title":{"rendered":"S\u00fcrd\u00fcr\u00fclebilir Patates Paketlemede Verimlili\u011fin Otomatikle\u015ftirilmesi"},"content":{"rendered":"\n

Uzun s\u00fcredir faaliyet g\u00f6steren bir Korni\u015f patates \u00fcreticisi olan Pengelly Farms, Endoline Automation’dan otomatik koli montaj ve bantlama teknolojisini entegre ederek operasyonel verimlili\u011fini \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131rd\u0131.<\/strong><\/p>\n\n

Helston, Bat\u0131 Cornwall’\u0131n k\u0131y\u0131 \u015feridinde yer alan Pengelly Farms, yar\u0131m y\u00fczy\u0131l\u0131 a\u015fk\u0131n s\u00fcredir patates hasad\u0131n\u0131 m\u00fckemmelle\u015ftirmektedir. 1967’de kurulan bu aile i\u015fletmesi, yerel bir yeti\u015ftiriciden, Birle\u015fik Krall\u0131k’\u0131n \u00f6nde gelen premium salata patatesi \u00fcreticisine d\u00f6n\u00fc\u015fm\u00fc\u015ft\u00fcr. 1.200 d\u00f6n\u00fcml\u00fck araziyi y\u00f6neten firma, Birle\u015fik Krall\u0131k ve Avrupa s\u00fcpermarketlerine, toptanc\u0131lara ve \u00fcst d\u00fczey restoranlara y\u0131ll\u0131k yakla\u015f\u0131k 16.500 ton \u00fcr\u00fcn tedarik etmektedir. <\/p>\n\n

Ancak, Red Tractor ve LEAF akreditasyonlu \u00e7iftlik altyap\u0131s\u0131n\u0131 b\u00fcy\u00fctt\u00fck\u00e7e, klasik bir end\u00fcstriyel darbo\u011faz noktas\u0131yla kar\u015f\u0131la\u015ft\u0131: y\u00fcksek h\u0131zl\u0131 patates paketleme darbo\u011faz\u0131.<\/p>\n\n

\u0130\u015fleme hatt\u0131n\u0131n y\u00fcksek h\u0131zl\u0131 Newtec oluklu y\u00fckleyici ile yak\u0131n zamanda modernizasyonunun ard\u0131ndan Pengelly Farms, a\u015fa\u011f\u0131 ak\u0131\u015f paketleme operasyonlar\u0131n\u0131 optimize etme f\u0131rsat\u0131n\u0131 belirledi. A\u011f\u0131r 10 kg’l\u0131k kutular\u0131n manuel olarak monte edilmesi ve bantlanmas\u0131, y\u00fckseltilmi\u015f sistemin h\u0131z\u0131na ayak uydurmakta s\u00fcrekli zorland\u0131\u011f\u0131 i\u00e7in \u00f6nemli bir operasyonel zorluk te\u015fkil ediyordu. <\/p>\n\n

Geleneksel manuel s\u00fcre\u00e7ler, geli\u015fmi\u015f derecelendirme ve ay\u0131klama teknolojisinin performans\u0131yla art\u0131k uyumlu de\u011fildi. Mevsimlik bir operasyon olarak Pengelly Farms, yaln\u0131zca i\u015f g\u00fcc\u00fcn\u00fc art\u0131rman\u0131n gerekli uzun vadeli verimlilik kazan\u0131mlar\u0131n\u0131 sa\u011flamayaca\u011f\u0131n\u0131 fark etti. Bunun yerine, Birle\u015fik Krall\u0131k’\u0131n hat sonu paketleme uzman\u0131 Endoline Automation ile ortakl\u0131k kurdular. <\/p>\n\n

\u00c7ift vakum, koli montaj sorunlar\u0131n\u0131 \u00e7\u00f6z\u00fcyor<\/strong><\/p>\n\n

Patatesleri Birle\u015fik Krall\u0131k, \u0130rlanda ve anakara Avrupa’ya ta\u015f\u0131mak i\u00e7in Pengelly Farms, a\u011f\u0131r, \u00e7ift duvarl\u0131 karton koliler kullanmaktad\u0131r. Bunlar 10 kg’l\u0131k patates y\u00fck\u00fc i\u00e7in yap\u0131sal b\u00fct\u00fcnl\u00fck sa\u011flasa da, otomatikle\u015ftirilmesi olduk\u00e7a zor olabilir. Sert, a\u011f\u0131r hizmet tipi karton genellikle a\u00e7\u0131lmaya diren\u00e7 g\u00f6sterir. Standart bir otomatik sistemde bu durum, k\u00f6pr\u00fclenmeye, y\u0131rt\u0131lmaya veya tekrarlayan makine s\u0131k\u0131\u015fmalar\u0131na yol a\u00e7abilir. <\/p>\n\n

\u00c7\u00f6z\u00fcm, Endoline’a \u00f6zg\u00fc ‘\u00e7ift z\u0131t vakum teknolojisinde’ yatmaktad\u0131r. Sistem, kutuyu tek bir y\u00f6nden a\u00e7maya \u00e7al\u0131\u015fmak yerine, kuvveti simetrik olarak uygular. <\/p>\n\n

\u201c\u00c7ift z\u0131t vakum teknolojisi, a\u011f\u0131r hizmet tipi kutular\u0131n olu\u015fturulmas\u0131nda \u00f6zellikle faydal\u0131d\u0131r. Koli olu\u015fturma i\u015flemi s\u0131ras\u0131nda kasan\u0131n her iki taraf\u0131n\u0131 s\u0131k\u0131\u015ft\u0131rarak, ayn\u0131 miktarda bas\u0131n\u00e7 uygulayarak her iki taraftan e\u015f zamanl\u0131 olarak a\u00e7\u0131lmas\u0131n\u0131 sa\u011flar,\u201d<\/em> diye a\u00e7\u0131kl\u0131yor Birle\u015fik Krall\u0131k Sat\u0131\u015f M\u00fcd\u00fcr\u00fc James Saywell.<\/p>\n\n

Teknik a\u00e7\u0131dan bak\u0131ld\u0131\u011f\u0131nda, bu, mekanik direnci a\u015fmak i\u00e7in fizi\u011fi kullanmada bir ustal\u0131k eseridir. \u00c7ift duvarl\u0131 kartonun do\u011fal sertli\u011fini e\u015fitlenmi\u015f bas\u0131n\u00e7 uygulayarak n\u00f6tralize eden kompakt Endoline makinesi, manuel manip\u00fclasyonun fiziksel zorlamas\u0131n\u0131 ortadan kald\u0131r\u0131r. <\/p>\n\n

Pengelly Teknik M\u00fcd\u00fcr\u00fc Ben Cavill, bunun ambalaj at\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azaltt\u0131\u011f\u0131n\u0131, s\u00fcrd\u00fcr\u00fclebilirli\u011fi destekledi\u011fini ve s\u00fcrekli \u00fcretim ak\u0131\u015f\u0131n\u0131 s\u00fcrd\u00fcrd\u00fc\u011f\u00fcn\u00fc belirtiyor.<\/p>\n\n

Mevcut yat\u0131r\u0131mlarla \u00e7al\u0131\u015fma<\/strong><\/p>\n\n

Mevcut altyap\u0131ya ‘t\u00fcm mevcut altyap\u0131y\u0131 g\u00f6zden \u00e7\u0131karma yakla\u015f\u0131m\u0131’ yerine, Endoline \u00e7iftli\u011fin mevcut ekipman\u0131n\u0131 mod\u00fcler bir teknoloji y\u0131\u011f\u0131n\u0131 olarak ele ald\u0131. Bu, \u00e7e\u015fitli ekipman tedarik\u00e7ileri aras\u0131ndaki marka birlikte \u00e7al\u0131\u015fabilirli\u011finin s\u00fcrd\u00fcr\u00fclmesini i\u00e7eriyordu. <\/p>\n\n

Endoline 221 Koli A\u00e7ma Makinesi ve 613 Koli Bantlama Makinesi, zaten a\u011f\u0131r hizmet tipi Haith \u00e7ok boyutlu derecelendiriciler ve Tomra 3A optik ay\u0131r\u0131c\u0131lar i\u00e7eren mevcut paketleme alan\u0131na entegre edildi. Koli A\u00e7ma Makinesi, \u00f6zellikle kompakt ayak izi nedeniyle se\u00e7ildi ve mevcut paketleme hangar\u0131na pahal\u0131 bir tesis geni\u015fletmesi gerektirmeden yerle\u015ftirilmesine olanak tan\u0131d\u0131. Alt\u0131 bantlanm\u0131\u015f kolileri mevcut bir konvey\u00f6r kullanarak do\u011frudan Newtec oluklu y\u00fckleyiciye besleyerek, Pengelly patates derecelendirmeden koli doldurmaya kadar kesintisiz bir ak\u0131\u015f sa\u011flad\u0131. <\/p>\n\n

\u201cEndoline Automation son derece yard\u0131mc\u0131 oldu. \u0130\u015f g\u00fcc\u00fc s\u0131k\u0131nt\u0131s\u0131, patates paketleme hatt\u0131m\u0131z\u0131n bu y\u00f6n\u00fcn\u00fc otomatikle\u015ftirmemiz gerekti\u011fi anlam\u0131na geliyordu. Ancak \u00fcst d\u00fczey ay\u0131klama ve derecelendirme ekipman\u0131m\u0131z\u0131 de\u011fi\u015ftirmek tart\u0131\u015f\u0131lamazd\u0131. Endoline buna g\u00f6re \u00e7al\u0131\u015ft\u0131. Sonu\u00e7 olarak, onlarla etiketleme ve paletlemeyi otomatikle\u015ftirmeyi \u015fimdiden ara\u015ft\u0131r\u0131yoruz,\u201d <\/em>diye yorumluyor Ben.<\/p>\n\n

Tutarl\u0131 koli bantlamalar\u0131<\/strong><\/p>\n\n

Manuel montajdan Endoline 613 Tam Otomatik Koli Bantlama Makinesi’ne ge\u00e7i\u015f, her patates kolisinin Helston paketleme hangarlar\u0131ndan \u00e7\u0131kt\u0131\u011f\u0131 ayn\u0131 durumda m\u00fc\u015fteriye ula\u015fmas\u0131n\u0131 sa\u011flar. Otomasyon, mekanik tutarl\u0131l\u0131k sa\u011flar. <\/p>\n\n

\u201c10 kg’l\u0131k kutular\u0131 elle\u00e7lemek zorlu bir g\u00f6rev olabilir. Manuel bantlama, \u00f6zellikle uzun bir vardiyan\u0131n sonunda, taze \u00fcr\u00fcn paketleme hatlar\u0131nda kalite kontrol\u00fcn genellikle ilk aksad\u0131\u011f\u0131 yerdir,\u201d<\/em> diye vurguluyor James.<\/p>\n\n

Hassas alg\u0131lama, t\u00fcm Pengelly paketleme s\u00fcrecini y\u00f6netir. Patatesler y\u0131kand\u0131ktan ve derecelendirildikten sonra bir y\u00fckleme odas\u0131na b\u0131rak\u0131l\u0131r. A\u011f\u0131rl\u0131k tam oldu\u011funda bir sinyal tetiklenir ve her patates kolisi titre\u015ftirilir. Bu titre\u015fim, \u00fcr\u00fcn\u00fcn \u00e7izginin alt\u0131na yerle\u015fmesini sa\u011flad\u0131\u011f\u0131 i\u00e7in kritik \u00f6neme sahiptir ve \u00fcst kapaklar\u0131n Endoline 613 makinesi taraf\u0131ndan engelsiz bir \u015fekilde kapat\u0131l\u0131p bantlanmas\u0131n\u0131 garanti eder. <\/p>\n\n

Gelece\u011fe haz\u0131r \u00e7iftlik<\/strong><\/p>\n\n

Otomasyona yap\u0131lan stratejik yat\u0131r\u0131m, 2022’de 1.800 tonluk so\u011fuk hava deposunun geni\u015fletilmesiyle birle\u015ferek Pengelly Farms’\u0131n toplam so\u011fuk depolama kapasitesini 10.000 tona \u00e7\u0131kard\u0131. Bu, \u00e7iftli\u011fin y\u0131ll\u0131k 16.500 tonluk verimini benzeri g\u00f6r\u00fclmemi\u015f bir kontrolle y\u00f6netmesini, patatesleri y\u0131l boyunca bulunabilirli\u011fi sa\u011flamak i\u00e7in en iyi durumda tutmas\u0131n\u0131 sa\u011fl\u0131yor. <\/p>\n\n

Koli a\u00e7ma ve bantlamay\u0131 otomatikle\u015ftirerek bir zamanlar zahmetli olan g\u00f6revleri basitle\u015ftiren \u00e7iftlik, i\u015f g\u00fcc\u00fc s\u0131k\u0131nt\u0131s\u0131ndan korunmaya devam ederken \u00fcretimini art\u0131r\u0131yor<\/p>\n\n

kapasitesini art\u0131r\u0131yor. \u201cOtomasyon sayesinde Pengelly, Korni\u015f tar\u0131m miras\u0131m\u0131z\u0131 gelecek y\u0131llar boyunca korumam\u0131z\u0131 sa\u011fl\u0131yor,\u201d<\/em> diye s\u00f6zlerini tamaml\u0131yor Ben.<\/p>\n","protected":false},"excerpt":{"rendered":"

Uzun s\u00fcredir faaliyet g\u00f6steren bir Korni\u015f patates \u00fcreticisi olan Pengelly Farms, Endoline Automation’dan otomatik koli montaj ve bantlama teknolojisini entegre ederek operasyonel verimlili\u011fini \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131rd\u0131. Helston, Bat\u0131 Cornwall’\u0131n k\u0131y\u0131 \u015feridinde yer alan Pengelly Farms, yar\u0131m y\u00fczy\u0131l\u0131 a\u015fk\u0131n s\u00fcredir patates hasad\u0131n\u0131 m\u00fckemmelle\u015ftirmektedir. 1967’de kurulan bu aile i\u015fletmesi, yerel bir yeti\u015ftiriciden, Birle\u015fik Krall\u0131k’\u0131n \u00f6nde gelen premium […]<\/p>\n","protected":false},"author":1,"featured_media":10834,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":"","_members_access_role":[],"_members_access_error":""},"categories":[144],"tags":[],"page-category-1":[93],"class_list":["post-10833","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-haberler","page-category-1-automation"],"_links":{"self":[{"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/posts\/10833","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/comments?post=10833"}],"version-history":[{"count":1,"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/posts\/10833\/revisions"}],"predecessor-version":[{"id":10835,"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/posts\/10833\/revisions\/10835"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/media\/10834"}],"wp:attachment":[{"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/media?parent=10833"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/categories?post=10833"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/tags?post=10833"},{"taxonomy":"page-category-1","embeddable":true,"href":"https:\/\/endoline-automation.com\/tr\/wp-json\/wp\/v2\/page-category-1?post=10833"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}