Endoline MD, Andrew Yates, joins the PPMA Board

Endoline Automation’s Managing Director, Andrew Yates, has been appointed to the Processing & Packaging Machinery Association’s (PPMA) Board of Directors.

Andrew was named as one of four new board director appointments during the PPMA’s December board meeting. Consisting of 10 directors, the PPMA board is responsible for developing products and services which benefit its 520+ member companies.

Endoline has had a long relationship with the PPMA. Celebrating its 40th anniversary in 2021, the company has been an enthusiastic PPMA member for over 25 years and Alan Yates, Endoline’s Chairman and Andrew’s father, served as the longest running PPMA Chair.

Commenting on his appointment Andrew said: “I am delighted to have been accepted onto the PPMA Board of Directors. Endoline has been a staunch supporter of the PPMA and what it provides its members for decades. Through this position I hope to bring new ideas to the table which will help steer the association into the future, while taking inspiration from my fellow board directors.”  

Each PPMA director has a functional role for which they are responsible for, and Andrew will be working alongside the publishing team.

PPMA comments “We are delighted Andrew has been voted, by the membership, to join the Board of Directors. We look forward to the positive contributions, ideas, and enthusiasm he will bring to future developments, strategy, and services the PPMA offers to all its member companies.” 

Andrew Yates, Endoline Automation MD, has been appointed to the PPMA Board of Directors


Endoline Machine Still Going Strong Almost 30 Years and 15 Million Cookie Boxes Later

Signalling machinery longevity and customer loyalty, Endoline Automation, together with distributor Ferag, is set to install its sixth end-of-line packaging machine into a leading snack producer in Belgium – almost 30 years after the first machines.

The first end-of-line systems, which were installed almost three decades ago in 1994, are still in operation within the factory of Vermeiren Princeps today, erecting and sealing almost 15 million boxes of cookies in that time.

The baking roots of the Vermeiren family can be traced back to the 17th Century. In addition to bread, they were famous for their speculoos cookies and in 1919 the family carved out a new brand, ‘Vermeiren Speculoos’ solely specialising in the creation and supply of these cookies.

In its current form, NV Vermeiren Princeps, was established in 1947. As a successful SME located within the municipality of Bornem, Belgian, Vermeiren Princeps has continually invested in dynamic product development and today produces a caramalised biscuit range in addition to cookies and paste.

Each year the company’s two fully-automatic baking lines, overseen by 30 employees, bake up to 3,000 tonnes of its caramelised biscuits. Half are marketed under the Vermeiren label, while the other half are packaged under a private label and sold throughout Belgium and internationally. Individually packaged biscuits are supplied in various flavours to hotels, restaurants and cafes.

Ahead of its time, Vermeiren Princeps has been incorporating automated processing and packaging lines into its facility for several decades, however first and foremost is the integrity and quality of its brand.

“Vermeiren Princeps’ objectives to automation were to increase production output while lowering costs and improving the quality of the packaged product,” comments Sylvie Laigneil, Managing Director of Ferag Belgium NV, the long-standing Belgium distributor for Endoline Automation. “While keen to integrate new automated solutions, the company did not want to compromise on the heritage of its brand which is synonomous with creating quality, traditional biscuits.”

Testament to the quality and longevity of Endoline Automation’s machines, Ferag installed the Endoline 702 Fully Automatic Pre-Set Case Sealer and the 211 Fully Automatic Case Erector back in 1994. “These machines are still operating well and work across Vermeiren Princeps’ full product range,” comments Sylvie.

In the intervening years, Vermeiren Princeps has installed several more Endoline case erectors and case sealers as demand for their products has increased. Last year they installed a 607 Fully Automatic Pre-Set Case Sealer and a sixth Endoline machine – a 223 Fully Automatic Case Erector – is set to be installed this year.

“Vermeiren Princeps was our first Endoline customer back in 1994. The fact that they contine to order Endoline systems from us is reflective of the build quality and reliability of the machinery.”

“Our customer has reported that the machines are compact, easy to handle and extremley reliable.”

The Endoline 702 Fully Automatic Pre-Set Case Sealer was one of the first systems installed within Vermeiren Princeps back in 1994

 

Endoline’s systems have erected and sealed over 15 million boxes of biscuits since 1994


Saving the bacon – Endoline helps Beckett’s Foods drive up efficiency

Endoline Automation has helped increase efficiency for a leading supplier of bacon, by replacing seven of its legacy case taping systems like for like.

Producing over a 1,000 tonnes of bacon products each week, Beckett’s Foods Ltd supplies the food service and retail industries. A long established customer of Endoline Automation, the company invested in several 706 semi-automatic pre-set case taping machines almost two decades ago.

Due to the longevity of Endoline’s systems, Beckett’s Foods only made the decision to upgrade the case sealing machinery earlier this year. They immediately turned to Endoline who, due to the high quality of its legacy equipment, exchanged the older 706 machines for newer models.

“We have always been impressed with the quality of the Endoline systems, and, despite operating continuously for over 15 years, the machinery had only recently begun to cause downtime,” comments Diane Lumley, Head of Operations for Beckett’s Foods. “Replacing the systems like for like was the obvious solution as we wouldn’t switch to another brand.”

With full traceability and hygiene levels, Beckett’s Foods works to the highest criteria set out by the BRC. Consequently, Endoline constructed the 706 machines in stainless steel integrated with IP65 motors and controls to protect them from water ingress during washdown.

The new, 706 systems were installed to work across seven packing lines within Beckett’s Foods’ Coventry factory. On each line, manual workers fill cases with bacon products before pushing each case through the 706 machine which simultaneously tapes both the bottom and the top. Depending on the customer order, up to 15 types of cases are selected by the packer, but the Endoline machines are easily adjustable to cope with the size changes.

Each 706 system within Beckett’s Foods has an output of around five cases of bacon products per minute. With each case containing between 5 and 24 packs of bacon products, this equates to approximately 10,000 packs per hour.

“The staff working on the line are delighted with the investment in the new machines, it’s definitely boosted morale as the lines are now running much more efficiently.” Diane concludes.

Becketts produce over 1,000 tonnes of bacon and gammon products a week.

 

Endoline Automation has installed seven, stainless steel 706 semi-automatic pre-set case taping machines within Becketts factory.


Endoline’s case sealing solution for Kirsty’s free-from ready meal brand

Endoline Automation has installed a 610, Semi-Automatic Pre-Set Case Sealer within free-from ready meal brand, Kirsty’s, brand new factory.

In what is believed to be the first dedicated allergen-free ready meal factory, Kirsty’s ready meals are sold throughout supermarkets in the UK. Moving into the Yorkshire based factory – which has the capacity to produce 20 million meals a year – in 2020, the company contacted Endoline to help begin the automation process.

Built to a compact footprint, the simple to operate, 610 semi-automatic pre-set case sealer simultaneously tapes the top and bottom of a filled case.

Suitable for long production runs of the same case size, the 610 automates what is usually a labour-intensive operation and offers an entry level step into automation.

Providing automation for companies around the world, from large blue-chip organisations to SME’s, Endoline Automation’s flexible, high-spec solutions can be customised to meet a company’s exact needs.

610 – Semi-Automatic Pre-set Case Taper


Endoline features in Business Focus Magazine

Endoline are delighted to feature in the latest issue of Business Focus Magazine.

Featuring an in-depth article with our Managing Director Andrew Yates, the article looks at how Endoline has developed over the past 40 years, moving the business from designing and
manufacturing small case taping machines to taking on its role as a leading manufacturer of a wide portfolio of end-of-line packaging machines and systems.

The full article can be read here:

Business Focus Issue 93

 

 

CUSTOMER NOTICE: Supply Issues

Due to worldwide supply issues we are currently experiencing longer lead times than expected on spare parts and tape. We therefore advise our customers to keep this in mind when ordering.

We will continue to maintain stock levels of standard parts as best we can, but please be prepared for potentially longer lead times than usual.

We advise, at this time, to order well in advance of your usual order dates, and if possible, larger quantities to ensure that you do not run out of stock over the festive period.

If you need to order tape or spares please email spares@endoline-automation.com with your requirements.

Celebrating 40 years of Endoline Automation

In the same year that Prince Charles married Lady Diana Spencer and the first London Marathon was run, a man with a passion for British manufacturing and engineering created his first entry level semi-automatic case sealer from a rented room within a former corset factory.

The year was 1981, and Ronald Yates, who was both a Chartered Mechanical Engineer and a Chartered Electrical Engineer, had just founded Endoline Machinery.

Now in its 40th anniversary year the company, which is today under the leadership of the third generation of Yates’, is reflecting on its history and looking to the future.

The early days
Back in the early 1980’s UK manufacturers, outside of the automotive industry, were starting to wake up to the benefits of automation. Within the food sector, the advent of the ready-meal led to manufacturing at unprecedented rates. Customers, becoming increasingly time poor were demanding more and more variety, and the pressure from retailers was on manufacturers to deliver.

Consequently, many became reliant on a range of processing and packaging technologies to manage production.

Ron’s semi-automatic case sealer, which is still widely sold by Endoline today, enabled manufacturers to seal cases at speed, and with precision. As demand for automation increased, Ron and his team (many of whom are still employed by the company today) engineered new systems which would support manufacturers.

From semi-automatic to fully-automatic systems, Endoline became synonymous with creating high-quality end-of-line machinery, with Ron achieving wide respect across the packaging industry.

In 1990, having moved the business to larger premises in Biggleswade, Bedfordshire, where the company is still based today, Ron was joined by his son, Alan.

During the 90’s the business went from strength to strength. Its range of end-of-line packaging machines grew to include both semi and fully automatic case erectors, case loaders, case sealers, and hand-packing stations. At a time when the health conscious and governing bodies were dictating that a greater degree of nutritional information had to be printed on food packs, Endoline, having forged alliances with other OEM’s, integrated its systems into manufacturing plants to create fully turnkey lines.

Customisation and international growth
With engineering still firmly at its roots, Endoline continually re-designed its systems to incorporate unique technical features which would aid both manufacturers and overcome any packaging automation issues.

For instance, the company’s unique dual opposing vacuum technology was first launched in 1990 to ensure that each case was opened positively from both sides, to eliminate damage to packs, which was particularly important in the forming of shelf-ready cases. The booming snacks industry, and demand on manufacturers to produce greater product varieties and sizes led to Endoline creating the 744 Fully Automatic Random Case Sealer in 2012. This system went on to set new standards in high speed, random case sealing and was sold to snacks manufacturers across the globe. It also continues to be a flagship, award-winning Endoline machine.

Endoline has always been, and will continue to be, a staunch British manufacturer. During the recession in 2008, while reaffirming its vision that manufacturing and development should remain focused on one key site of manufacturing excellence in the UK, the company devised a clear export strategy to sell its systems overseas to boost sales during the crisis. The move paid dividends as Endoline’s reputation for engineering high quality systems with technical design components to meet specific customer needs laid the foundation for the company’s overseas success.

Today, Endoline, through direct customer sales and distributor relationship, has a presence in over 20 countries.

Looking to the future
Today, the vision which Ron Yates set out back in 1981 still holds strong: “We pride ourselves on our engineering expertise, product quality, after sales service and pursuit of the corporate objective – a total dedication to customer needs”

Now under the steer of the third generation of Yates, with Andrew Yates as Managing Director and Richard Yates as Operations Director, Endoline is in a good position. The pandemic expedited demand from manufacturers to automate and Endoline today boasts a strong order pipeline.

In 2019, Endoline entered into a strategic partnership with FANUC UK and, for the first time in its history, launched a sister company, Endoline Robotics Limited (ERL). The move was made to meet the ever-growing demand for fully automated end-of-line systems, which increasingly require robotic solutions.

“My grandfather, Ron, was an exceptionally gifted engineer, qualified as both a Chartered Mechanical Engineer and Chartered Electrical Engineer – he was to all intents and purposes the Lionel Messi of engineering,” Andrew comments.

“To this day, this passion for engineering and UK manufacturing is at the heart of Endoline and will drive us into the future. As a family, we firmly believe that a business is only as good as the people employed and the product created. We are very fortunate because we are excellent in both of these areas.

Even after all these years our products remain industry leading and, in terms of our people, we have some fantastic, dedicated, loyal and hardworking employees, many of whom have spent their entire careers with us. Both Richard and I are delighted to now be at the helm of the company and, one day in the future, we look forward to handing on the mantle to the fourth generation of Yates.”

Pictured centre, the late Ronald Yates with, from left to right, Alan, Andrew, Kit and Richard Yates

 

Endoline is celebrating 40 years in business

 

Ron Yates working on one of the very first Endoline machines.

 

Both a Chartered Mechanical Engineer and a Chartered Electrical Engineer, Ron had a passion for British manufacturing.


Endoline Automation achieves market-leading health & safety accreditation

Endoline Automation has been awarded accreditation from Alcumus SafeContractor for achieving excellence in health and safety in the workplace.

A leading third party accreditation scheme, Alcumus SafeContractor recognises extremely rigorous standards in health and safety management among contractors. It is used by thousands of organisations in the UK including SMEs and FTSE 100 companies as a way of demonstrating capabilities to customers.

Employing over 50 people, Endoline Automation is a globally renowned manufacturer of high quality end of line packaging equipment, supplying the food, beverage, pharma and e-commerce markets.

Endoline’s application for SafeContractor accreditation was driven by the need for a uniform standard across the business, validating its commitment to high quality and safety. The accreditation, which will also help Endoline stay ahead of the competition, was achieved through a careful audit examination of the company’s health and safety processes.

Andrew Yates, Managing Director of Endoline Automation, commented: “As a company, we have always been committed to implementing the highest safety and ethical standards. Qualifying for Alcumus SafeContractor accreditation endorses this commitment, while giving both existing and new customer’s peace of mind when working with us.”

Endoline Automation has been awarded accreditation from Alcumus SafeContractor


Now Extended: Tape Unit Offer 2021

Due to popular demand we have now extended this offer until 31 July 2021!

From 1st June to the 31st July 2021 Endoline Automation is offering up to 30% off 5055 tape units.

RRP price per 5055 tape unit £611

Endoline June/July 2021 offer*

£519.40 – for 1 tape unit (15% off)
£488.80 – for 2-3 tape units (20% off)
£427.70 – for 4 or more tape units (30% off)

Please call or email to place your order:

+44 (0)1767 316422
spares@endoline-automation.com

*please be aware this offer cannot be used in conjunction with any other promotions or discounts. Order lead times will be confirmed once an order is placed.

Tape Unit Offer – June 2021

From 1st to the 30th June 2021 Endoline Automation is offering up to 30% off 5055 tape units.

RRP price per 5055 tape unit £611

Endoline June 2021 offer*

£519.40 – for 1 tape unit (15% off)
£488.80 – for 2-3 tape units (20% off)
£427.70 – for 4 or more tape units (30% off)

Please call or email to place your order:

+44 (0)1767 316422
spares@endoline-automation.com

*please be aware this offer cannot be used in conjunction with any other promotions or discounts. Order lead times will be confirmed once an order is placed.